Machine Fitting and Fabrication

Precision Machine Fitting and Fabrication for Your Success!

Machine Fitting and Fabrication

Metal Maintenance’s machine fitting services aim to minimise equipment downtime and maintenance costs through effective strategies.

Our skilled professionals are committed to delivering high-quality mechanical fitting solutions that ensure your equipment and systems are running smoothly and efficiently.

With our extensive experience, innovative approaches, and commitment to excellence, we can provide you with the best solutions for all your machine fitting needs.

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Metal maintenance can assist you with the fabrication of the following:

Pipework and tubing including:

  • Tube bending through to major plant rebuilds.
  • Installation and maintenance of pipe and tube systems.
  • Flexible conduit installation.
  • Swagelok instrument tubing.

The team brings extensive experience and high-level skills in working with pipe and tube systems in:

  • Stainless steel piping, seamless and welded pipe are used in all industries where corrosion resistance is required.
  • PE piping, Polyethylene (PE) pipe, is a cost-effective solution for drinking water, irrigation, mining, gas lines, sewerage and drainage systems.
  • PVC piping, Polyvinyl Chloride, PVC pressure pipes are manufactured from PVC resin compounded with stabilisers, lubricants and pigments, widely used for irrigation and water supply for domestic and commercial applications.
  • UPVC piping, Unplasticised Polyvinyl Chloride Polymer or PVC-U pipes offer a range of crucial benefits for use across the water industry, including strength that ensures a long service life in water applications.
  • CPVC piping, Chlorinated PolyVinyl Chloride, chemical resistant and superior in high-temperature ratings.
  • ABS piping, Acrylonitrile Butadiene Styrene (ABS), is a thermoplastic polymer piping system suited to marine, cooling/refrigeration and many industrial applications.

Our Capabilities

  • Technical recommendations and maintenance planning for industrial plants cover minimising downtime and implementing cost-effective strategies for maintenance,
  • Mechanical fitting of equipment and systems in new and brownfield sites,
  • Pump installation, maintenance and rectification,
  • Horizontal laser alignment of pumps and drives,
  • High-pressure pump inspections and rebuilds,
  • Welding services including SAF welding, certified and specialist welding,
  • Working with super duplex materials,
  • Dosing lines,
  • Maintenance of oil transfer units,
  • Oil filtration of hydraulic units,
  • Hazardous and confined space installation and maintenance,
  • Emergency and breakdown maintenance services are provided 24/7 to clients.
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Recent Machine Fitting and Fabrication Projects

Refurbishment of Intake Screen at a WPS

The refurbishment of these 2 intake screens will allow the plant to continue to meet the required performance to provide a reliable and long-term system for effectively collecting debris in the raw water intake tunnels.

Water Reservoirs Roof Gutters and Stormwater

Metal Maintenance designed and constructed roof gutters and stormwater systems for 2 water reservoirs. Also included in the scope of works was flooring replacement at the adjacent water pump station.

High Pressure Pump Overhaul at GC WTP

Metal Maintenance was required to dismantle, conduct durability inspections, reports, reassemble and then the commissioning of the high-pressure pumps at the Gold Coast Desalination Plant.

Temporary Storage Water Tanks at a WTP

Scope of works was the supply and install three water tanks and associated piping for temporary storage while work was carried out on the roof on the main storage reservoir at the water treatment plant.

Installation of Chemical Dosing Skid Cabinets

Metal Maintenance designed, fabricated and installed custom-made safety cabinets on all of the chemical dosing skids at the Central and Relocatable Water Treatment Plants in Chinchilla.

Repair Filter Outlet Assemblies at a WTP

The filter outlet pipework assembly and isolation valve spindles at a water treatment plant required replacement. There was varying levels of corrosion and some surfaces are not coated to prevent corrosion.

More Information on our Machine Fitting and Fabrication Services

Precision machine fitting for optimal performance

Machine fitting is a critical aspect of any industrial plant’s maintenance, as the efficient operation of machinery directly impacts the plant’s productivity and profitability.  Metal Maintenance is a leading provider of mechanical fitting services, assisting clients in minimizing downtime and implementing cost-effective strategies for maintenance.  With years of experience, highly qualified staff, and advanced technology, Metal Maintenance has the capability to provide precision machine fitting services that ensure optimal performance.

Capabilities:

Metal Maintenance’s capabilities in machine fitting include:

  1. Technical recommendations and maintenance planning for industrial plants: Metal Maintenance provides technical recommendations and maintenance planning for industrial plants to minimize downtime and implement cost-effective strategies for maintenance.  The company’s experts can identify potential problems and provide solutions to maintain the optimal performance of the equipment and systems.
  2. Mechanical fitting of equipment and systems in new and brownfield sites: Metal Maintenance has extensive experience in the mechanical fitting of equipment and systems in new and brownfield sites.  The company’s team can install, repair, and maintain various types of machinery, including pumps, motors, compressors, and more.
  3. Pump installation, maintenance, and rectification: Metal Maintenance offers comprehensive pump installation, maintenance, and rectification services.  The company’s experts can install and repair various types of pumps, including high-pressure pumps, centrifugal pumps, positive displacement pumps, and more.
  4. Horizontal laser alignment of pumps and drives: Metal Maintenance uses advanced laser alignment technology to ensure the precision alignment of pumps and drives.  The company’s experts can accurately align the equipment to prevent premature wear, reduce energy consumption, and extend the equipment’s lifespan.
  5. Welding services, including SAF welding, certified, and specialist welding: Metal Maintenance offers a wide range of welding services, including SAF welding, certified, and specialist welding.  The company’s welding experts have extensive experience welding various materials, including stainless steel, carbon steel, and super duplex.
  6. Working with super duplex materials: Metal Maintenance has extensive experience working with super duplex materials, which are highly resistant to corrosion and erosion.  The company’s experts can provide precision machine fitting services for equipment made of super duplex materials, ensuring optimal performance and longevity.
  7. Dosing lines: Metal Maintenance can design, install, and maintain dosing lines for industrial plants.  The company’s experts can ensure accurate and precise dosing of chemicals, ensuring the plant’s optimal performance.
  8. Maintenance of oil transfer units: Metal Maintenance offers comprehensive maintenance services for oil transfer units, ensuring the equipment’s optimal performance and longevity.  The company’s experts can identify potential problems and provide solutions to maintain the equipment’s optimal performance.
  9. Oil filtration of hydraulic units: Metal Maintenance provides oil filtration services for hydraulic units, ensuring the hydraulic fluid’s cleanliness and purity.  The company’s experts can remove contaminants from the hydraulic fluid, ensuring optimal performance and longevity of the hydraulic system.
  10. Hazardous and confined space installation and maintenance: Metal Maintenance has extensive experience in hazardous and confined space installation and maintenance.  The company’s team can perform installation and maintenance services in hazardous and confined spaces, ensuring safety and compliance with regulations.
  11. Emergency and breakdown maintenance services: Metal Maintenance provides clients with 24/7 emergency and breakdown maintenance services.  The company’s experts can quickly respond to emergencies, minimizing downtime and ensuring the equipment’s optimal performance.

Metal Maintenance’s machine fitting and maintenance expertise makes them a reliable partner for any industrial facility.  Their commitment to minimizing downtime and implementing cost-effective strategies for maintenance ensures that equipment and systems are operating at optimal levels, reducing the likelihood of unplanned downtime and costly repairs.

Their range of services, including pump installation, maintenance and rectification, horizontal laser alignment of pumps and drives, welding services, and maintenance of oil transfer units, make them a one-stop shop for all your machine fitting needs.  Furthermore, their 24/7 emergency and breakdown maintenance services ensure clients receive immediate support when needed most.

Metal Maintenance’s team of highly skilled professionals, coupled with their state-of-the-art equipment, ensures they can undertake projects of any size and complexity.  Whether it is fitting new equipment or repairing and maintaining existing systems, their expertise is unmatched.

Overall, Metal Maintenance’s commitment to quality, safety, and the environment, combined with its technical expertise, makes them an ideal partner for any industrial facility requiring machine fitting and maintenance services.  Contact them today to learn more about how they can assist with your machine fitting needs.

Your Trusted Partner for High-Quality Mechanical Fitting Solutions!

Metal Maintenance’s machine fitting services aim to minimize equipment downtime and maintenance costs through effective strategies.  With a team of skilled professionals, the company offers a range of mechanical fitting solutions to ensure that equipment and systems run smoothly and efficiently.

Why Machine Fitting is Important:

Regular maintenance and machine fitting are essential to ensure equipment and systems function optimally.  The lack of routine maintenance can lead to equipment downtime, higher maintenance costs, and even accidents.  By implementing effective machine fitting strategies, businesses can reduce equipment downtime, lower maintenance costs, and increase the lifespan of their equipment.

Services Offered:

Metal Maintenance’s machine fitting services are designed to cater to clients’ specific needs.  Some of the services offered by the company include:

  1. Technical Recommendations and Maintenance Planning: Metal Maintenance provides technical recommendations and maintenance planning for industrial plants.  The company works closely with clients to develop cost-effective strategies that minimize downtime and improve equipment performance.
  2. Mechanical Fitting of Equipment and Systems: The company offers mechanical fitting equipment and systems in new and brownfield sites.  Metal Maintenance’s skilled professionals can help clients with equipment installation, maintenance, and rectification.
  3. Pump Installation, Maintenance, and Rectification: The company provides pump installation, maintenance, and rectification services.  Metal Maintenance’s team can perform horizontal laser alignment of pumps and drives, high-pressure pump inspections and rebuilds.
  4. Welding Services: Metal Maintenance offers welding services, including SAF welding and certified and specialist welding.  The company has experience working with super duplex materials, ensuring the quality and integrity of the work.
  5. Dosing Lines: The company also offers dosing line services, ensuring that equipment is correctly calibrated and functioning optimally.
  6. Maintenance of Oil Transfer Units: Metal Maintenance provides oil transfer unit maintenance services, including oil filtration of hydraulic units.
  7. Hazardous and Confined Space Installation and Maintenance: The company has experience working in hazardous and confined spaces, ensuring that safety standards are met during installation and maintenance.
  8. Emergency and Breakdown Maintenance: Metal Maintenance provides emergency and breakdown maintenance services, ensuring clients receive support 24/7.

Benefits of Metal Maintenance’s Machine Fitting Services:

  1. Cost-Effective Solutions: By working with Metal Maintenance, clients can benefit from cost-effective solutions that minimize downtime and maintenance costs.
  2. Skilled Professionals: The company has a team of skilled professionals with extensive experience in machine fitting, ensuring that clients receive high-quality solutions.
  3. Commitment to Excellence: Metal Maintenance is committed to excellence, providing clients with innovative and effective solutions to their machine fitting needs.
  4. Increased Efficiency: By implementing effective machine fitting strategies, businesses can increase equipment efficiency, leading to increased productivity and profitability.

 

Metal Maintenance’s machine fitting services offer a range of solutions to minimize equipment downtime, reduce maintenance costs, and increase efficiency.  With a team of skilled professionals and a commitment to excellence, the company provides cost-effective solutions tailored to client’s specific needs.

Metal Maintenance is your trusted partner for high-quality mechanical fitting solutions.

Fabricated to Perfection: Experience the Excellence of Metal Maintenance!

Metal Maintenance is a leading provider of fabrication services in the industrial sector.  The company has extensive experience and expertise in delivering top-quality solutions to clients across a wide range of industries.  Metal Maintenance provides fabrication services for pipework and tubing, including tube bending, pipe and tube system installation, flexible conduit installation, and Swagelok instrument tubing.  This essay will delve into the details of these fabrication services, highlighting the benefits of working with Metal Maintenance.

  • Tube Bending Services:  Metal Maintenance’s tube bending services are unmatched in the industry.  The company has a team of highly skilled professionals who use state-of-the-art equipment to bend tubes accurately and efficiently.  Whether you need simple bends or complex shapes, Metal Maintenance can provide you with a solution that meets your exact requirements.  The company’s tube bending services are ideal for various applications, including heat exchangers, piping systems, and hydraulic lines.
  • Installation and Maintenance of Pipe and Tube Systems:  Metal Maintenance’s installation and maintenance services for pipe and tube systems are designed to ensure that your systems operate reliably and efficiently.  The company has the experience and expertise to install and maintain a wide range of pipe and tube systems, including water, gas, and steam lines.  Metal Maintenance uses high-quality materials and components to ensure the systems are durable and long-lasting.  The company’s maintenance services are designed to minimize downtime and ensure your systems operate optimally.
  • Flexible Conduit Installation:  Metal Maintenance’s flexible conduit installation services are ideal for clients who need to install flexible conduits in their facilities.  The company uses high-quality materials and components to ensure that flexible conduits are durable and long-lasting.  Metal Maintenance’s flexible conduit installation services are ideal for various applications, including electrical wiring, data cabling, and communications systems.
  • Swagelok Instrument Tubing:  Metal Maintenance’s Swagelok instrument tubing services are designed to provide clients with high-quality tubing for their instrumentation systems.   The company uses state-of-the-art equipment to fabricate tubing that meets the highest standards of quality and precision.  Metal Maintenance’s Swagelok instrument tubing services are ideal for various applications, including pressure gauges, flow meters, and temperature sensors.

Benefits of Working with Metal Maintenance:  Working with Metal Maintenance for your pipework and tubing fabrication needs comes with several benefits, including:

  • High-quality solutions that are tailored to meet your exact requirements.
  • Extensive experience and expertise in delivering top-quality solutions in the industrial sector.
  • State-of-the-art equipment and technology to ensure accuracy, precision, and efficiency.
  • Cost-effective solutions that minimize downtime and maintenance costs.
  • Commitment to excellence and customer satisfaction.

Metal Maintenance’s pipework and tubing fabrication services are designed to provide clients with top-quality solutions that meet their exact requirements.  The company’s tube bending, installation and maintenance of pipe and tube systems, flexible conduit installation, and Swagelok instrument tubing services are unmatched in the industry.  Working with Metal Maintenance comes with several benefits, including high-quality solutions, extensive experience and expertise, state-of-the-art equipment and technology, cost-effective solutions, and a commitment to excellence and customer satisfaction.

Experience the excellence of Metal Maintenance’s pipework and tubing fabrication services today!

We Know Pipes – From Stainless Steel to ABS!

Metal Maintenance offers top-quality fabrication and installation of pipe and tube systems.  We specialize in a variety of materials, such as stainless steel, PE, PVC, UPVC, CPVC, and ABS.  With our experienced and skilled professionals, we are committed to delivering high-quality solutions for all your piping needs.

Stainless Steel Piping:  Stainless steel piping is used in various industries where corrosion resistance is required.  This material offers durability and strength, which makes it suitable for high-pressure applications.  Our team is skilled in working with both seamless and welded stainless steel pipes.  We can provide you with the best solution for your industry-specific needs.

PE Piping:  Polyethylene (PE) piping is a cost-effective solution for drinking water, irrigation, mining, gas lines, sewerage, and drainage systems.  PE pipes are flexible, lightweight, and easy to install.  Our team has experience in installing PE pipes in different applications and environments.  We can provide you with the best solution for your specific requirements.

PVC Piping: Polyvinyl Chloride (PVC) pressure pipes are widely used for irrigation and water supply for domestic and commercial applications.  These pipes are manufactured from PVC resin compounded with stabilizers, lubricants, and pigments.  PVC piping is known for its long-lasting durability, cost-effectiveness, and ease of installation.  Our team is experienced in installing and maintaining PVC pipes for different applications.

UPVC Piping:  Unplasticised Polyvinyl Chloride Polymer or PVC-U pipes offer a range of crucial benefits for use across the water industry, including strength that ensures a long service life in water applications.  These pipes are known for their chemical resistance, durability, and low maintenance.  Our team has experience installing and maintaining UPVC pipes for various industries, including water treatment plants and sewage systems.

CPVC Piping:  Chlorinated Polyvinyl Chloride (CPVC) piping is known for its chemical resistance and superior high-temperature ratings.  These pipes are suitable for use in industries such as chemical processing, oil and gas, and power generation.  Our team has experience in installing and maintaining CPVC pipes for various applications.

ABS Piping:  Acrylonitrile Butadiene Styrene (ABS) piping systems are thermoplastic polymers suited for marine, cooling/refrigeration, and many industrial applications.  ABS pipes are known for their strength, durability, and ease of installation.  Our team is skilled in installing and maintaining ABS pipes for different applications and environments.

Metal Maintenance’s team has extensive experience and high-level skills in working with different pipe and tube systems.  We can provide you with the best solution for your specific industry needs, from stainless steel to ABS. 

Our commitment to quality and expertise in different materials ensures that your piping systems are installed and maintained to the highest standards.

Crafting stainless steel with skill and finesse for industrial excellence!

Stainless steel is a highly versatile and durable material used in various industries, including food and beverage, chemical, and pharmaceuticals.  It is known for its excellent resistance to corrosion and staining, high strength, and aesthetic appeal.  However, working with stainless steel requires expertise, precision, and attention to detail.  That’s where Metal Maintenance comes in – a trusted name in stainless steel fabrication, providing quality solutions for various industrial needs.

What is Stainless Steel Fabrication?  Stainless steel fabrication is the process of transforming raw stainless steel into finished products, structures, or components through cutting, shaping, welding, and finishing.  It involves using specialized tools, equipment, and techniques to produce custom-made solutions that meet specific industrial requirements.

Metal Maintenance’s Expertise in Stainless Steel Fabrication – Metal Maintenance has provided stainless steel fabrication services for over two decades, serving various industries with high-quality solutions.  Their team of skilled professionals has extensive knowledge and experience in working with stainless steel, ensuring that they deliver precision and quality every time.

Metal Maintenance’s Stainless Steel Fabrication Capabilities – Metal Maintenance offers a range of stainless steel fabrication services to meet diverse industrial needs.  These include:

  1. Custom Stainless Steel Fabrication: Metal Maintenance can produce custom-made stainless steel products according to client’s specifications, including tanks, vessels, cabinets, platforms, and more.
  2. Stainless Steel Welding: Their team of certified welders has experienced in TIG and MIG welding, ensuring strong and seamless joints in stainless steel structures and components.
  3. Stainless Steel Polishing and Finishing: Metal Maintenance offers a range of polishing and finishing services to enhance the aesthetic appeal and functionality of stainless steel products, including mirror polishing, brushing, and bead blasting.

Advantages of Metal Maintenance’s Stainless Steel Fabrication Services – Working with Metal Maintenance for stainless steel fabrication comes with various benefits, including:

  1. High-Quality Solutions: Metal Maintenance ensures that all their stainless steel fabrication products meet the highest standards of quality, durability, and precision.
  2. Customization: Thanks to Metal Maintenance’s expertise in stainless steel fabrication, clients can get customized stainless steel products that meet their specific industrial requirements.
  3. Efficient Turnaround: Metal Maintenance’s team works efficiently to deliver stainless steel fabrication projects on time, minimizing downtime and ensuring smooth operations.

Stainless steel fabrication is a specialized field that requires expertise, precision, and attention to detail.  Metal Maintenance’s team of skilled professionals has extensive experience working with stainless steel, providing quality solutions for various industrial needs.  From custom stainless steel fabrication to welding, polishing, and finishing, Metal Maintenance delivers excellence in stainless steel fabrication, ensuring clients get solutions that meet their specific requirements.

Crafting High-Quality Mild Steel Fabrication Solutions to Meet Your Needs!

Mild steel is one of the most versatile and commonly used materials in the manufacturing industry.  It is a popular choice for various applications due to its strength, durability, and cost-effectiveness.  As such, it is essential to find a skilled and reliable fabricator who can provide high-quality mild steel fabrication services.  Metal Maintenance is a company that specialises in this type of fabrication, and this essay will explore its expertise in this area.

Experience and Skills:  At Metal Maintenance, we have a team of highly skilled and experienced professionals who have worked with mild steel fabrication for many years.  Our team has a vast knowledge of different types of mild steel and their applications, and we use this expertise to deliver the best solutions to our clients.  Our team is trained to use advanced tools and techniques to ensure our work is of the highest quality.

Types of Mild Steel Fabrication:  Metal Maintenance offers a wide range of mild steel fabrication services to meet different client needs.  Our services include:

  1. Cutting and Welding: Our state-of-the-art equipment allows us to cut and weld mild steel to any shape and size required.  Our team is proficient in using these tools and techniques to deliver high-quality products.
  2. Sheet Metal Fabrication: We can fabricate sheet metal products for different applications.  We offer a range of products, including cabinets, enclosures, and panels, among others.
  3. Structural Fabrication: We can fabricate mild steel structural components for various applications, such as bridges, buildings, and other large structures.  Our team has vast experience in structural fabrication, and we can deliver high-quality products to meet your needs.
  4. Machine Frames and Supports: We can fabricate machine frames and supports for different types of machinery, such as conveyors, mixers, and packaging machines, among others.

Benefits of Mild Steel Fabrication:  Mild steel has several benefits that make it a popular choice for fabrication. Some of the benefits include:

  1. Strength and Durability: Mild steel is known for its strength and durability, which makes it ideal for structural applications that require high strength and durability.
  2. Cost-Effective: Mild steel is a cost-effective option compared to other materials, making it a popular choice for fabricators and manufacturers.
  3. Easy to Fabricate: Mild steel is easy to cut and weld, which makes it easy to fabricate and assemble different components and structures.


Mild steel fabrication is a crucial process that requires skill, expertise, and advanced tools and techniques.  Metal Maintenance is a company that specialises in mild steel fabrication, and our team has vast experience and skills to deliver high-quality products.  We offer a wide range of mild steel fabrication services to meet different client needs, and our products have several benefits, such as strength, durability, and cost-effectiveness.

Trust us for all your mild steel fabrication needs; we will deliver quality solutions to meet your needs.

Crafting Aluminum into High-Quality Products and Solutions!

Aluminum is a versatile and lightweight metal widely used in various industries due to its corrosion-resistant properties and strength-to-weight ratio.  As a result, the demand for aluminium fabrication services has grown rapidly in recent years.  Metal Maintenance, a leading engineering and fabrication company, offers a range of aluminium fabrication services that cater to diverse customer needs.

In this essay, we will explore Metal Maintenance’s expertise and solutions in aluminium fabrication, including the materials they work with, their fabrication capabilities, and the industries they serve.

Materials:  Metal Maintenance works with a variety of aluminium alloys, including 1050, 5083, 5754, and 6082, among others.  These alloys have unique characteristics that make them suitable for specific applications.  For instance, 1050 is a pure aluminium alloy commonly used in food and chemical industries due to its excellent corrosion resistance.  5083 and 5754 are marine-grade aluminium alloys with high strength and are resistant to seawater corrosion.  6082 is a heat-treatable aluminium alloy that has excellent weldability and machinability.

Fabrication Capabilities:  Metal Maintenance’s aluminium fabrication services include cutting, bending, welding, drilling, and polishing.  They use a range of equipment and tools to perform these tasks, including CNC machines, laser cutters, press brakes, and shears.  Their skilled technicians and engineers can create custom designs and fabricate aluminium products to precise specifications.  They can also perform surface treatments, such as anodizing and powder coating, to enhance the durability and aesthetics of the finished products.

Industries:  Metal Maintenance provides aluminium fabrication services to various industries, including aerospace, automotive, marine, construction, and architecture.  Using high-strength aluminium alloys, the aerospace industry fabricates aircraft parts, such as wings, fuselages, and engine components.  The automotive industry fabricates car aluminium components, such as engine blocks, wheels, and body panels, to reduce weight and increase fuel efficiency.  The marine industry fabricates aluminium structures and parts for boats and ships that require corrosion-resistant properties.  In the construction and architecture industries, they fabricate aluminium facades, windows, and doors that offer durability, aesthetics, and energy efficiency.

Benefits:  Metal Maintenance’s aluminium fabrication services offer several benefits, including:

  1. Lightweight: Aluminum is a light metal that reduces the weight of the final product, making it easier to transport, install, and operate.
  2. Corrosion-resistant: Aluminum is naturally corrosion-resistant, making it suitable for outdoor and marine applications.
  3. Aesthetic appeal: Aluminum has a smooth surface and can be polished or anodized to enhance its appearance.
  4. High strength: Aluminum alloys have high strength-to-weight ratios, making them suitable for applications that require high strength and stiffness.

In conclusion, Metal Maintenance’s expertise and solutions in aluminium fabrication cater to diverse customer needs across various industries.  Their knowledge and experience with different aluminium alloys, fabrication capabilities, and surface treatments enable them to create high-quality, custom-designed products that meet precise specifications.  The benefits of aluminium, including its lightweight, corrosion-resistant, aesthetic, and high-strength properties, make it a popular material for various applications.  With Metal Maintenance’s aluminium fabrication services, customers can be assured of receiving reliable and cost-effective solutions.

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